Estimated Repair Costs for 4 Typical Furnace Issues

November 30, 2021

Your furnace is an integral part of your home. Without one, you wouldn’t be able to stay warm during the winter. Yet furnaces can have some issues that are more typical than others.

Let’s go over these problems and about what they might cost to correct so you know before you call an HVAC technician. Some of the most common furnace repair issues include:

  • Furnace won’t turn on
  • Furnace doesn’t stay lit
  • Furnace won’t blow hot air
  • Furnace won’t turn off

1. Furnace Won’t Turn On

There are a couple of reasons why your furnace won’t turn on, so make sure to go through all of them.

  • Is your thermostat set right? Make sure it’s set to “heat,” “auto” and that your preferred temperature is greater than the room’s current temperature. If you have a programmable thermostat, make sure it has new batteries.
  • Is the circuit breaker tripped? Your furnace can’t run if it doesn’t have power. Reset the switch if it’s facing the outside of the electrical panel.
  • Is the furnace switch off? Your furnace has a power switch found on or close to it. Since this switch looks like a light switch, it’s easy to accidentally turn it off. If it was off, it might take your furnace a few minutes to start.
  • Is the air filter clean? A dirty air filter can create a lot of problems for your furnace. Replace yours if you can’t see light through it.

Estimated Repair Cost

This issue can be complex, so the estimated cost to repair it varies according to what’s wrong.

2. Furnace Won’t Stay Lit

Your furnace uses a certain sequence when it starts heating your home.

  1. Your thermostat detects the temperature has fallen and tells your furnace to start running.
  2. The draft inducer fan turns on to bring in fresh air for combustion.
  3. The gas valve opens for the burners, which are lit electronically.
  4. The flame sensor tells your furnace the burners have been ignited.

If something is off during the sequence, your furnace will shut off as a preventive measure.

A couple of potential causes for this problem include:

  • Dirty or malfunctioning flame sensor. If the sensor doesn’t sense a flame, it will shut off your furnace to prevent natural gas from getting into your home. The ignition process corrodes flame sensors over time. While cleaning during annual furnace maintenance can help, yours may eventually need to be replaced.
  • Bad limit switch. This safety feature will shut off your furnace if it senses backdrafting. Backdrafting is hazardous, because carbon monoxide and natural gas can seep into your home. These switches can fail due to age, damage or dust accumulation.
  • Old thermostat. If your thermostat isn’t working properly, your furnace won’t be able to operate.
  • Dirty air filter. A dirty air filter can restrict airflow and force your furnace to shut down to avoid overheating. Make sure to change yours every 30 to 90 days, or whenever you can’t see light through it.

Estimated Repair Cost

These costs are estimates, so it’s important to note yours may vary based on your furnace’s brand and model.

  • Flame sensor: $350–$500
  • Limit switch: $150–$300
  • Thermostat: $150–$350
  • Furnace filter: $10-$30

3. Furnace Won’t Blow Hot Air

In many cases, this problem is linked to an incorrect thermostat setting or a dusty air filter that’s limiting airflow. Use the steps above to fix the problem.

4. Furnace Won’t Turn Off

If it’s extremely chilly outside or you like your home to be warm, your furnace may be running for a long time.

If this isn’t what's happening, ensure your thermostat is set correctly and running properly. If your fan setting is at “on,” the blower motor will be running even when the furnace isn’t, so it’ll seem like your furnace is running all the time.

Alternatively, there might be a problem with the blower motor or your ductwork may be leaking air, making your furnace run constantly to make up for the air loss.

Estimated Repair Cost

These costs are estimates, so it’s necessary to note yours may vary based on your furnace’s brand and model.

  • New blower motor: $250–$800
  • Seal ductwork: varies based on square footage

Stephen Hurst Pack Heating and Cooling, Inc Can Solve Your Furnace Problems Quickly and Affordably

Furnace problems can be a costly headache, but not when you call Stephen Hurst Pack Heating and Cooling, Inc. We’ve been providing the quality, affordable furnace repair Circleville homeowners have relied on since 1972. Contact us at 740-474-5940 to receive your free estimate today.